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Product Intro
This integrated temperature controller combines multi-channel temperature acquisition and control output, supports thermocouple temperature sensor input, and features a built-in intelligent PID algorithm for automatic output adjustment, achieving efficient and stable temperature control. The integrated structure reduces wiring and ensures reliable temperature acquisition and control.
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Product overview
The integrated temperature controller integrates temperature acquisition and control output, allowing for independent operation without the need for an external data collector. Based on the acquired temperature value (PV) and the setpoint (SV), the thermostat automatically calculates the PID output proportional value. It can control heating power devices through various output methods to achieve temperature control. The device provides one RS485 uplink interface for connection to a host computer, supporting up to 16 devices on the 485 bus. The device communicates using the standard Modbus RTU protocol.
The device features precise temperature control, excellent stability, strong anti-interference capabilities, and multi-level over-temperature protection. The system includes built-in functions such as output cessation upon over-temperature alarm and output shutdown upon exceeding the control temperature upper limit, effectively protecting the safety of the controlled items.
Model description
The integrated thermostat (DCD86xx) series includes 4 models, the detailed product appearance is shown below:
Device model list
| ordernumber | name | model | explain |
|---|---|---|---|
| 1 | Integrated th-ermostat | DCD8604 | 4 Temperature acquisition with K/N/E/J/T type circuit, 4 PNP/NPN control outputs, DIN35 rail mounting |
| 2 | DCD8608 | 8 Temperature acquisition with N/K/E/J/T type circuit, 8 PNP/NPN control outputs, DIN35 rail mounting | |
| 3 | DCD8612 | 12 Temperature acquisition with N/K/E/J/T type circuit,12PNP/NPN control outputs, DIN35 rail mounting | |
| 4 | | DCD8616 | 16 Temperature acquisition with N/K/E/J/T type circuit, 16 PNP/NPN control outputs, DIN35 rail mounting |
Product features
Industrial design
⚫ High-performance industrial-grade 32-bit processor
⚫ Supports long-term stable operation in temperatures ranging from -20°C to 85°C
⚫ High-temperature-resistant, flame-retardant PC casing
Reliability and stability
⚫ A watchdog timer ensures long-term stable system operation
⚫ A comprehensive protection mechanism ensures device stability
⚫ Built-in surge and ESD protection for the power supply and RS485 interface
⚫ Reverse polarity protection for the input power interface
⚫ Short-circuit protection for DO outputs
Ease of use
⚫ The device is mounted on a standard DIN35 rail.
⚫ Industrial-grade spring-loaded terminal blocks are used for easy installation.
⚫ Plug-and-play operation is supported, eliminating the need for complex configuration.
⚫ Communication utilizes the standard Modbus RTU protocol.
⚫ A front-mounted Type-C debugging interface facilitates debugging.
⚫ Supports configuration management via host computer software (TSC).
Product features
⚫ Supports up to 16 channels of thermocouple temperature acquisition and 16 control outputs (DO outputs are configurable as NPN or PNP).
⚫ Supports the Modbus RTU standard protocol and function codes 01, 03, 05, 06, 15, and 16.
⚫ The thermostat supports RS485 bus communication (up to 16 units), and the RS485 communication interface is optically isolated.
⚫ The thermostat supports standard DIN35 rail mounting for easy installation, with a compact design and minimal footprint.
⚫ The thermostat features open PID parameter settings, supporting independent PID settings for each channel.
⚫ The device has multiple over-temperature protection mechanisms.
⚫ Temperature control accuracy ≤±0.5°C, temperature acquisition accuracy ≤±1.0°C, and a resolution of 0.01°C.
Technical Parameters
| DCD86xx temperature controller technical parameters | ||||||
|---|---|---|---|---|---|---|
| project | DCD8604 | DCD8608 | DCD8612 | DCD8616 | ||
| Equipmentpower supply | mode of connect-ion | 6P-3.50spring terminal, power supply input occupies2P | ||||
| working voltage | 24VDC(12~36V) | |||||
| module dissipation | ≤1.5W | |||||
| Power protection | Surge protection, static protection, reverse protection | |||||
| Equipmentcom- munications | interfacetype | 6P-3.50 spring terminal, uplink RS485 commun- ication occupies 2P | ||||
| Number of ports | 1 RS485 communication interface (uplink conn- ection to the host computer) | |||||
| protocol | Standard Modbus-RTU protocol, supports 01,03,05,06,15,16functioncodes | |||||
| communication mode | Supports RS485 bususage(0x01~0x10) | |||||
| Serial port para- meters | 波特率:9600,19200,38400(默认)和115200 Check bit: no, data bit: 8,stop bit: 1 | |||||
| transmissiondis- tance | ≤1000m | |||||
| isolation method | Photoelectric isolation | |||||
| Port protection | Surge protection,static protection | |||||
| Collection channels | modeofconnect- ion | 3.50 Spring terminals(2P per channel) | ||||
| Sensortype | K/N/E/J/T type, default: K type | |||||
| Number of acqui- sition channels | 4channel | 8channel | 12 cha-nnel | 16channel | ||
| sampling period | ≤100ms | |||||
| Measuring range | 0.1Accuracy:K/N/J type (0~1200℃), E type (0~ 1000℃),T type (0~400℃) 0.01Accuracy:K/N/E/J type (0~650℃),T type (0~400℃) | |||||
| resolutionratio | 0.1℃or0.01℃ canbeset, default: 0.01 | |||||
| outgoing channel | interface type | 3.50S pring terminals (1P per channel) | ||||
| Number of output channels | 4channel | 8channel | 12cha-nnel | 16cha-nnel | ||
| Outputtype | NPN type /PNP type, default: PNP | |||||
| | | | | | ||
| | Output protection | Short circuit protection, static protection |
| designfeature | Shell material | High temperature resistant flame retardant PC |
| way to install | Standard DIN55 guide rail installation | |
| product size | Height100mm*width37.5mm*depth70.95mm (including terminals 87.25mm) | |
| service environment | working tempera- ture | -20~85℃ |
| Storage tempera- ture | -20~105℃ | |
| Humidity at work | 10~95%(no condensation) |
Device port function
Common faults
During device use, some faults may occur, and the user can restore the normal operation of the
device according to the faults and solutions listed below. If the problem cannot be solved, please contact our company.
Power Failure
Symptom: After powering on, all panel indicators are off.
Troubleshooting:
1. Check the power supply wiring for proper connection and contact with the terminals.
2. Check the power cable for reverse polarity.
3. Use a multimeter to measure the input voltage to ensure it is within the specified range (12-36 VDC).
Communication Failure
Symptom: RS485 communication failure
Troubleshooting:
1. Check the device parameters for correct configuration.
2. Check the panel indicators for correct display.
3. Check the communication wiring for correct configuration. After ensuring the wiring is correct, check the communication parameters for correct configuration.
4. Check the 485 DIP switch address for the correct communication address with the host computer.
Abnormal Temperature Acquisition
Symptom: Abnormal Temperature Acquisition
Troubleshooting:
1. Check the temperature sensor wiring for correct connection.
2. Check the terminal blocks for tightness and no looseness.
3. Check the temperature sensor for proper contact with the object being measured. 4. Check that the connected temperature sensor model matches the device model.
5. Check that the register address and quantity read by the host computer are correct.
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